HDPE bottles recycling line with sorting, crusher and color sorting, hot washing and dry function
Product Video:
HDPE bottles washing line layout
1 Chain plate charger
2 Bale opener(4shaft)
3 Magnetic separator
4 Belt conveyer
5 Trommel separator
6 Belt conveyer
7 Prewasher
8 Water filter screen
9 Water tank
10 Belt conveyer
11 Manual sorting platform
12 Belt conveyer
13 PSJ1200 Crusher
14 Horizontal screw charger
15 Screw charger
16 Medium speed friction washing
17 Washing tank A
18 High speed friction washing
19 Screw charger
20 Hot washing
21 High speed friction washing
22 Water filtering system with alkali dosing device
23 Screw charger
24 Hot washing machine
25 Dewatering and wind transmission
26 Hot washing machine
27 High speed friction washing
28 Screw charger
29 Washing tank B
30 Medium speed friction washing
31 Dewatering machine
32 Hot pipe dryer
33 Label separator
34 Label separator
35 Electric cabinet
Features equipment:
1.Bale opener
New design, with four shaft effectively open the PE bottles bales Body plate thickness:30mm, made by carbon steel anti-wear replaceable blades, two sides with blocking bolt
2.Trommel
To screen out the stones, dust, small metals, and loos the caps and materials.
3.Middle speed Friction washing
To friction wash the tiny dirty stick on the flakes, such as the labels etc.
4.High speed Friction washing
● To friction wash the flakes and throw out the dirty
● Rotation speed: 1200rpm
● The parts contact material is stainless steel or anti-rust treatment,
● Water tank water pump
5.Dewatering machine
It can remove water, tiny scraps and sand to reach moisture 1%. The blades are welded with Anti-wear alloy.
6.Bottle flakes labels separator
Effectively remove the crushed labels mixed in the bottles flakes.
The washing line consumption:
Items | Average consumption |
Electricity(kwh) | 170 |
Steam (kg) | 510 |
Washing detergent (kg/ton) | 5 |
Water | 2 |
PE washing line quality and specification
Capacity(kg/h) | Power installed(kW) | Required space(M2) | Labour | Steam requirement(kg/h) | Water consumption(M3/h) |
1000 | 490 | 730 | 5 | 510 | 2.1 |
2000 | 680 | 880 | 6 | 790 | 2.9 |
3000 | 890 | 1020 | 7 | 1010 | 3.8 |
HDPE bottles washing line we accumulated much experience from the actual project for our customers from all over the world.
The HDPE bottles comes from detergent bottles, milk bottles etc in bales.Our washing line is complete with the bale opener, magnetic separator, prewasher, crusher, friction washing and floating tank and hot washing, label separator, color sorter and electric cabinet.
We have designed the complete lines for customers recycling the HDPE bottles in China and other countries. According to customers requirement, we can add or remove some specific machines to reach the target.
A plastic recycling and granulating machine is a type of equipment used to recycle plastic waste into granules or pellets that can be reused in manufacturing new plastic products. The machine typically works by shredding or grinding the plastic waste into small pieces, then melting and extruding it through a die to form pellets or granules.
There are different types of plastic recycling and granulating machines available, including single-screw and twin-screw extruders. Some machines also include additional features such as screens to remove impurities from the plastic waste or cooling systems to ensure the pellets are solidified properly. PET bottle washing machine, PP woven bags washing line
Plastic recycling and granulating machines are commonly used in industries that generate large amounts of plastic waste, such as packaging, automotive, and construction. By recycling plastic waste, these machines help reduce the environmental impact of plastic disposal and conserve resources by reusing materials that would otherwise be discarded.