As the plastic recycling in the world is more and more important and urgent, our company PULIER develop the plastic recycling system and plastic recycline machine with our more than 20 years experience and updated technology. Especially the washing line is important. The raw material according to the plastics types and properties we devided the plastic recycling machine as the below:
PET water bottles washing line
Vedio:
1000 kg/h PET bottles washing line layout
1.Bottle bale conveying
2.Debale
3.Rotary screen /Trommel
4.Bottle label removing
5.Whole bottle pre-washing
6.Manual sorting system
7.Wet crusher
8.Friction washer
9.Floating washer
10.Serial hot washing
11.Serial floating washing
12.Dewatering
13.Pipe drying
14.Bottle label separator
15.Compacting packing
PET bottles washing line
PET bottles washing line we accumulated much experience from the actual project for our customers from all over the world.
In India and homeland we have designed the complete lines for customers recycling the PET bottles. According to customers requirement, we can add or remove some specific machines to reach the target.
Features equipment:
New type bale opener
Newly design PET bottles bales opener. Four shaft effectively open the bales and convey the separated bottles into the next machines.
Label remover
Effectively remove the labels on the pressed bottles 99% and labels on the round bottles 90%.
The labels will be collected into a bags. If the labels are too much, we will design a new tank to conveying and store the labels.
High efficient wet Crusher for PET bottles
The wet crusher fo the PET bottles are special designed. It is with a special structure and degree of blades, the bottles will be efficiently crushed. The blades material is D2 material, long time service.
Hot washing system for PET
With the hot washing, it can remove the glues and oil efficiently. The hot washing tank with a stirring rod in the middel will be heated by steams to 70-90 celcius. Through the friction washing with hot water, the glues and sitckers will be cleaned.
Dewatering machine for PET
It can remove water and sand to reach moisture 1%. The speed could reach 2000rpm, it can dehydrate efficiently. The blades are repaceable and easy maintain.
Bottle flakes labels separator
Effectively remove the crushed labels mixed in the bottles flakes. Zig Zag type labels revomer, high efficient.
PET washing line quality and specification
| Capacity（kg/h） | Power installed(kW) | Required space(M2) | Labour | Steam requirement（kg/h） | Water consumption(M3/h) |
| 1000 | 490 | 730 | 5 | 510 | 2.1 |
| 2000 | 680 | 880 | 6 | 790 | 2.9 |
| 3000 | 890 | 1020 | 7 | 1010 | 3.8 |
PET flakes quality reference table
| Moisture content | <0.9-1% |
| PVC | <49ppmm |
| Glue | <10.5ppm |
| PP/PE | <19ppm |
| Metal | <18ppm |
| Label | <19ppm |
| Variegated tablets | <28ppm |
| PH | Neutral |
| Total impurity | <100ppm |
| Flakes size | 12,14mm |
HDPE bottles washing line
(Picture 2 LDPE HDPE bottle drums washing line)
Layout:
Vedio:
HDPE bottles washing line
HDPE bottles washing line we accumulated much experience from the actual project for our customers from all over the world.
The HDPE bottles comes from detergent bottles, milk bottles, PP basket, PP container, post-industrial bucket, chemical bottle etc in bales.Our washing line is complete with the bale opener, magnetic separator, prewasher, crusher, friction washing and floating tank and hot washing, label separator, color sorter and electric cabinet.
We have designed the complete lines for customers recycling the HDPE bottles in China and other countries. According to customers requirement, we can add or remove some specific machines to reach the target.
1000 kg/h HDPE bottles washing line layout
Chain plate charger
Bale opener（4shaft）
Magnetic separator
Belt conveyer
Trommel separator
Belt conveyer
Manual sorting platform
Belt conveyer
PSJ1200 Crusher
Horizontal screw charger
Screw charger
Medium speed friction washing
Washing tank A
Midum speed friction washing
Screw charger
Hot washing
High speed friction washing
Water filtering system with alkali dosing device
Washing tank B
Spray washer
Dewatering machine
Label separator
Vibration machine
Color separator
Electric cabinet
Features equipment:
Bale opener
New design, with four shaft effectively open the PE bottles bales
Body plate thickness:30mm， made by carbon steel
anti-wear replaceable blades, two sides with blocking bolt
Trommel
To screen out the stones, dust, small metals, and loos the caps and materials.
High efficient wet Crusher for PE bottles
The wet crusher fo the PET bottles are special designed. It is with a special structure and degree of blades, the bottles will be efficiently crushed. The blades material is D2 material, long time service.
Hot washing system for PE
With the hot washing, it can remove the glues and oil efficiently. The hot washing tank with a stirring rod in the middel will be heated by steams to 70-90 celcius. Through the friction washing with hot water, the glues and sitckers will be cleaned.
Middle speed Friction washing
To friction wash the tiny dirty stick on the flakes, such as the labels etc.
High speed Friction washing
To friction wash the flakes and throw out the dirty
Rotation speed: 1200rpm，
The parts contact material is stainless steel or anti-rust treatment,
Water tank water pump
Dewatering machine
It can remove water, tiny scraps and sand to reach moisture 1%. The blades are welded with Anti-wear alloy.
Bottle flakes labels separator
Effectively remove the crushed labels mixed in the bottles flakes.
The 1tons capacity washing line consumption:
| Items | Average consumption |
| Electricity（kwh） | 170 |
| Steam (kg) | 510 |
| Washing detergent (kg/ton) | 5 |
| Water | 2 |
PE washing line quality and specification
| Capacity（kg/h） | Power installed(kW) | Required space(M2) | Labour | Steam requirement（kg/h） | Water consumption(M3/h) |
| 1000 | 490 | 730 | 5 | 510 | 2.1 |
| 2000 | 680 | 880 | 6 | 790 | 2.9 |
| 3000 | 890 | 1020 | 7 | 1010 | 3.8 |
LDPE/HDPE films, PP films and PP woven bags washing line
(Picture 3 LDPE/HDPE films，PP films and PP woven bags washing line)
PP，PE film and PP woven bags recycling system
Layout:
Vedio:
Layout:
Belt conveyer
Shredder
Belt conveyer
Pre-washer
Belt conveyer
Wet Crusher
Spiral feeder
Desand machine(dewatering machine)
Spiral charger
Twin shaft tapper washer
High speed friction washing
Floating tank
Screw loader
Plastic squeezer dryer
This whole production line is used to crush, wash, dewater and dry PP/PE film, PP woven bags which comes from post consumer or post industrial. The raw material can be the waste agriculture films, waste packing films, the sand content 5-80%.
PULier washing line features in the simple structure, easy operation, good performance, high capacity and low consumption etc. It will save much energy and labour.
After the raw materials washed well and dry well, it will get into the pelletizing line. The pelletizing line will process and pelletize the raw material to make it the nice plastic pellets for the next production. Either the material will be sold or to make the new films or bags.
The main washing machines features:
Preshredder
The machine is designed for the open the bale. It will reduce the down stream working by loose the raw materials. It adopts wear-resistance design for long service life.
Wet crusher for PE films
The crusher is designed for crushing the flexible films, like the PP PE films, and PP woven bags.
The structure of rotor and blades are worked well on the all kinds of films and bags.
Horizontal Friction Washing
It is designed to effectively remove the sand and label stick on the films. It will add water to wash.The rotation speed is about 960RPM.Rotation speed reaches 600mm for 1000kg per hour.
High speed friction washing
It is designed to remove the sand the labels stick on the films. Will add water to wash.
Floating tank
It will float the raw material. And according to raw material situation, we may add the pneumatic valve to discharge the waste and sand.
Plastic dewatering machine
The dewatering machine removes dirty water, soil, and pulp after provious floating washing tank, so as to ensure the water in the subsequent washing tank is clean thus improve the cleaning performance.
The speed of the dewatering machine is 2000rpm running smoothly and low noise.
Plastic squeezer dryer
It will be used in the raw material drying in the washing system. Effectively remove the water and keep the moisture within 5%. Will largely improve the quality of the next plastic pelletizing processing.
(Squeezer Picture)
Models
| Model | NG300 | NG320 | NG350 |
| Output（kg/h） | 500 | 700 | 1000 |
| Raw material | PE films and yarn,PP films and yarn | PE films and yarn,PP films and yarn | PE films and yarn,PP films and yarn |
LDPE/HDPE films, PP films and PP woven bags washing line
Models and capacity:
| Model |
PE（QX-500） | PE（QX-800） | PE（QX-1000） | PE（QX-1500） | PE（QX-2000） |
| Capacity |
500 | 800 | 1000 | 1500 | 2000 |
